Ф 6.7 × 3.4m 半自磨机安装使用说明书

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Ф 6.7 × 3.4m 半自磨机安装使用说明书

目


录


总论 ..................................................................................................................................................4

1.1
1.2
1.3
1.4
1.5

手册使用指南...............................................................................................................4
保密声明.......................................................................................................................4
责任...............................................................................................................................5
安全规则.......................................................................................................................5
通讯地址.......................................................................................................................8

1.

吊装运输与储存 .......................................................................................................................9

1.1
1.2
1.3
1.4

吊运...............................................................................................................................9
储存条件.......................................................................................................................9
储存期限.......................................................................................................................9
开箱检查与验收.........................................................................................................10

2.

产品综述 .................................................................................................................................11

2.1
2.2
2.3
2.4
2.5
2.6
2.7

产品的性能及用途.....................................................................................................11
产品型号的意义.........................................................................................................11
所依据的产品标准.....................................................................................................11
产品适用的工作条件和工作环境 .............................................................................11
产品规格和技术参数（见表 1） .............................................................................11
产品主要结构概述.....................................................................................................12
产品系统说明.............................................................................................................16

3.

设备安装 .................................................................................................................................20

3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16

安装说明及准备.........................................................................................................20
安装顺序.....................................................................................................................21
基础.............................................................................................................................23
地脚螺栓.....................................................................................................................25
安装主轴承.................................................................................................................26
安装筒体部.................................................................................................................31
安装传动部.................................................................................................................36
安装同步电机、气动离合器 .....................................................................................44
二次灌浆.....................................................................................................................44
安装慢速驱动装置.................................................................................................45
安装给矿小车.............................................................................................................46
安装防护罩.............................................................................................................47
安装润滑系统.........................................................................................................47
复查.........................................................................................................................49
未注螺栓预紧力矩值.............................................................................................49
螺栓安装方法.........................................................................................................50

4.

调试 .........................................................................................................................................53

4.1
4.2
4.3
4.4

调试前的准备和检查工作.........................................................................................53
部件调试.....................................................................................................................55
试车.............................................................................................................................60
试车记录表（见附录）.............................................................................................63

5.

正常使用与操作 .....................................................................................................................64

M677-SM

5.1
5.2


Φ6.7×3.4m 半自磨机安装、操作、使用说明书

磨机的启动与停机.....................................................................................................64
正常操作.....................................................................................................................66

6.

维护与保养 .............................................................................................................................68

6.1
6.2
6.3
6.4
6.5

磨机润滑.....................................................................................................................68
筒体部.........................................................................................................................70
主轴承.........................................................................................................................70
大小齿轮.....................................................................................................................70
其它.............................................................................................................................70

7.

检修及注意事项 .....................................................................................................................72

7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8

控制原理.....................................................................................................................72
检修内容.....................................................................................................................72
检修注意事项.............................................................................................................73
检修计划.....................................................................................................................73
主轴承的检修.............................................................................................................75
润滑系统的维修.........................................................................................................77
磨机传动系统的维修.................................................................................................77
进出料端装置的维修.................................................................................................79

8.
9.

常见故障处理 .........................................................................................................................80
附录 .........................................................................................................................................82

9.1
9.2
9.3
9.4

主机部分随机资料.....................................................................................................82
备品备件清单.............................................................................................................83
主机随机备件清单.....................................................................................................84
试车记录表.................................................................................................................85