ZF齿轮箱2K250中文操作手册

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ZF齿轮箱的2K250中文操作手册，关于齿轮箱的设计、安装中的注意事项，以及日常维护保养及常见的问题维修的方法前言 .....................................................................................................................................................5
1.1 安全规范 .........................................................................................................................5
1.2 ZF 规范.............................................................................................................................5
1.3 消耗品 .............................................................................................................................6
2 应用与设计............................................................................................................................................7
2.1 应用....................................................................................................................................7
2.2 特性....................................................................................................................................7
2.3 设计....................................................................................................................................8
2.4 技术资料 ...........................................................................................................................9
2.5 安装方式 .........................................................................................................................10
3 安装前的工作 .................................................................................................................................11
3.1 主轴的径轴向及长度公差值检查 ..............................................................................11
3.2 动平衡 ............................................................................................................................12
3.2.1 半键动平衡 ....................................................................................................................12
3.2.2 全键动平衡 ...................................................................................................................12
3.3 电机与齿轮箱连接..........................................................................................................13
3.3.1 开放式设计 .....................................................................................................................13
3.3.2 封闭式设计附轴封且轮毂附轴承 ...............................................................................14
3.3.3 封闭式设计附轴封. .......................................................................................................15
3.3.4 开放式设计附附端板O型环 ..........................................................................................16
3.4 变速箱组装......................................................................................................................16
3.5 输出..................................................................................................................................17
3.5.1 皮带轮输出 ....................................................................................................................17
3.5.2 轴式输出 ........................................................................................................................17
3.6 电线连接与档位变换 ...................................................................................................17
3.6.1 换档机构..........................................................................................................................17
3.6.2 换档程序编辑...................................................................................................................20
3.7 润滑 ..................................................................................................................................21
3.7.1 浸油式润滑 .....................................................................................................................21
3.7.2 循环润滑 .........................................................................................................................21
3.7.3 通气孔及润滑油口的选择 .............................................................................................23
3.7.4 变速箱油泵.......................................................................................................................26
3.7.5 热交换器...........................................................................................................................28
4 操作 ..................................................................................................................................................30
4.1 初步检查 ........................................................................................................................30
4.2 太阳轮安装位置检查 ....................................................................................................30