矿井提升机-主轴装置设计

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矿井提升机-主轴装置设计
矿山提升设备是矿山运输中的咽喉设备，占有特殊地位，是井下与
地面联系的主要工具。
矿山提升设备的用途是沿井筒提运矿石和废石，升降人员，下放材
料、工具和设备◇山提升设备在工作中如果-旦发生机械和电气故障
就会造成停产，甚至人身伤亡。为了保证生产和人员的安全要求矿山提
升设备运行准确，安全可靠，井必须配有性能良好的控制设备和保护装
置。
矿山提升设备的耗电量-般占矿井总耗电量的30%-40%，所 以为了
降低矿石的成本，必须经济合理地选择和使用矿山提升设备◇山提升
设备又是矿井最大固定设备之-，是-套较复杂的机械-电气机组。
本文针对矿山机械的特殊要求，重点设计卷筒部件和主轴部件，两
个部件是提升机的关键部分，卷筒强度不够导致的直接后果就是筒壳被
压溃、焊缝开裂等；主轴是传递动力装置，在设计时需要考虑其承受的
弯扭力矩，键对主轴强度的削弱及其装配问题，轴的工艺要求等。
通过本次的设计，可以缩短提升机设计周期，提高产品的设计质量，
提高企业的技术创新能力和市澈争能力。
关键词：提升机 滚筒 主轴 钢丝绳
Abstract
The mine lift technique is in the mine haulage pharynx and larynx
equipment， holds the special status， and is the mine shaft and the ground
relation main tool.
The mine lift technique use is picks up and ships the ore and the scrap
rock along the well chamber， the fluctuation personnel， the release material，
the tool and the equipment. Mine lift technique in work once if has the
machinery and the electrical failure can create the production suspension，
even person casualties. In order to guarantee the production and personnels
safety requirements mine lift technique movement is accurate， safe reliable，
the well must have the performance good control device and the protective
device.
The mine lift technique power consumption occupies the mine pit total
power consumption generally 170%， therefore in order to reduce the ore the
cost， must the economical reasonably choice and the use mine lift technique.
The mine lift technique also is one of mine pit most greatly fixed equipments，
is the
complex machinery electricity
unit.
This article in view of the mining machinery special request， the key
design reel part and the main axle part， two parts is the elevator essential part，
the direct consequence which reel under capacity causes is the tube shell is
bruised， the welded joint dehiscence and so on; The main axle transmits the
power unit， when design needs to consider its withstanding the crooked
moment of force， the key to the main axle intensity weakening and the
assembly question， the axis technological requirement and so on.
Through this time design， may reduce the lifting hoist design cycle，
enhances the product the design quality， and enhances the enterprise
technological innovation ability and market competition ability.
Key words: lifting hoist drum main axle steel wire
目 录
1 绪论................................................... 4
1.1 概述............................................. 4
1.1.1 提升机的分类............................... 4
1.1.2 提升机的概述............................... 5
1.2 国内外提升机的发展概况........................... 6
1.3 提升机的技术性能................................. 7
1.3.1 缠绕式提升机及提升绞车..................... 7
1.3.2 提升绞车................................... 8
1.4 各个系列提升机的主要结构特点..................... 8
2 2JK-2.5×1.5 型提升机的组成及各部分结构特点 ........... 10
3 各系列提升机主轴装置.................................. 11
3.1 主轴装置的结构.................................. 11
3.2 各种主轴结构图示................................ 12
3.3 两种调绳离合器的简介............................ 16
4 单绳缠绕式提升机滚筒的设计与计算...................... 23
4.1 缠绕式提升机卷筒的结构.......................... 23
4.2 正常工作时作用于筒壳上的外载荷.................. 27
4.3 筒壳强度的计算.................................. 34
4.4 多层缠绕时筒壳的计算特点........................ 36
4.5 具体计算及校核2JK-2.5X1.5 型的筒壳强度.......... 37
5 主轴理论设计及强度校核................................ 41
5.1 主轴的结构...................................... 41
5.2 主轴及附属部件的设计、计算...................... 43
5.3 主轴的校核...................................... 48
5.3.1 2JK-2.5X1.5 型矿用提升机已知条件 .......... 48
5.3.2 固定载荷分配于主轴各轮毂作用点上的力...... 49
5.3.3 钢绳张力分配于主轴各轮毂作用点上的力...... 50
5.3.4 作用于轴上水平方向及垂直方向的合力........ 53
5.3.5 计算支点反力.............................. 54
5.3.6 计算弯矩.................................. 56
5.3.7 计算扭矩及扭转强度........................ 58
5.3.8 计算危险断面的安全系数.................... 59
6 轴承的计算校核........................................ 61
6.1. 轴承选取....................................... 61
6.2. 轴承校核....................................... 63
7 切向键的校核.......................................... 64
8 过盈配合校核.......................................... 66
致 谢.................................................. 71
参考文献................................................ 71